The correct installation of electromagnetic dry powder magnetic separator is
an important link to ensure its efficient operation and extend the service life
of the equipment. The following are the detailed installation steps for the
electromagnetic dry powder magnetic separator:
1. Preparation work
Preparation of tools and materials
-Basic tools: such as wrenches, screwdrivers, pliers, hammers, level gauges,
etc.
-Lifting equipment: such as cranes or forklifts, used for transporting and
installing magnetic separators.
-Installation materials: such as bolts, gaskets, seals, etc.
-Electrical equipment: such as cables, electrical control boxes, wiring
terminals, etc.
Environmental preparation
-Site cleaning: Clean up the installation site to ensure that the ground is
flat, dry, and free of debris.
-Basic preparation: According to the equipment foundation drawings, pour and
solidify the equipment foundation to ensure that it is level and firm.
Check equipment
-Equipment inspection: Check whether the equipment is intact and ensure that
all components are complete.
-Accessory inspection: Check the installation accessories provided with the
equipment to ensure that there are no omissions or damages.
2. Basic installation
Determine installation location
-Installation location: Determine the installation location of the equipment
according to the design drawings to ensure accurate positioning.
-Basic marking: Mark the installation position and fixing bolt hole position
of the equipment on the equipment foundation.
Fixed foundation bolts
-Bolt installation: insert the foundation bolt into the reserved hole, and
adjust the bolt position to align it with the equipment base hole.
-Fixed bolts: Use cement or chemical anchoring agents to fix the foundation
bolts, and continue installation after they have solidified.
3. Equipment in place
Lifting equipment
-Lifting preparation: Use a crane or forklift to lift the equipment smoothly,
avoiding tilting or collision.
-Protective measures: Soft materials should be added to the surface and
lifting points of the equipment to prevent scratches on the surface.
Equipment in place
-Equipment alignment: Slowly place the equipment on the foundation, align it
with the bolt holes on the foundation, and ensure that the equipment base is
tightly attached to the foundation.
-Preliminary fixation: Use nuts to preliminarily fix the equipment base and
foundation bolts to ensure that the equipment does not shake.
4. Horizontal adjustment
Horizontal measurement
-Level measurement: Use a level to measure the levelness of the equipment and
adjust the horizontal state of the equipment base.
-Adjusting shims: Add shims between the equipment base and foundation to
adjust the height and levelness of the equipment.
Fixed equipment
-Tighten bolts: After adjusting the equipment to a horizontal position,
tighten the foundation bolts one by one to ensure that the equipment is firmly
fixed on the foundation.
-Check the level: Use the level again to check the levelness of the equipment
and ensure that it is in a horizontal state.
5. Electrical connection
Power supply connection
-Power line: According to the electrical drawings, connect the power line to
the equipment electrical control box to ensure that the power voltage matches
the equipment requirements.
-Grounding protection: Connect the grounding wire of the equipment to ensure
its safe grounding.
Control system connection
-Signal line: Connect the control signal line to the equipment control system
to ensure normal transmission of control signals.
-Detection equipment: Connect various detection devices, such as temperature
sensors, ammeters, voltmeters, etc., to ensure the normal transmission of
detection signals.
6. System debugging
Single machine debugging
-Power test: Power on and check the equipment's power supply to ensure that
it is functioning properly and that there are no abnormalities in the electrical
components.
-No load operation: Start the equipment, perform no-load operation, check the
operating status and various parameters of the equipment.
Load debugging
-Feeding test: Gradually add materials, perform load operation, and check the
sorting effect and operating status of the equipment.
-Parameter adjustment: Adjust the operating parameters of the equipment, such
as magnetic field strength, feed speed, etc., according to the operating
conditions to ensure that the equipment reaches the optimal operating state.
7. Equipment acceptance
Inspection and acceptance
-Equipment inspection: Check the installation quality of the equipment to
ensure that all components are securely installed and functioning properly.
-Performance testing: Conduct equipment performance testing to ensure that
the sorting effect and various parameters of the equipment meet the design
requirements.
Handover acceptance
-Acceptance Record: Record the acceptance status of the equipment and fill
out the equipment acceptance report.
-Handover procedures: After the installation and commissioning of the
equipment is completed, the handover procedures of the equipment shall be
carried out to ensure that the equipment is put into normal use.
conclusion
The installation steps of the electromagnetic dry powder magnetic separator
need to be strictly carried out in accordance with the specifications to ensure
the installation quality and operational effectiveness of the equipment. Through
reasonable preparation, precise installation, and scientific debugging, the
stable operation of equipment can be ensured, production efficiency can be
improved, and efficient magnetic separation can be achieved.