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Pulse bag dust collector
Price: $10,000 to $700,000
Origin: Jining, Shandong Province
Product introduction:The pulse bag type dust collector produced by Shanlu Heavy Industry overcomes the shortcomings of the insufficient strength of the separation chamber back blowing and the reabsorption of the general pulse dust cleaning and improves the efficiency of the dust cleaning.

Product introduction

The pulse bag type dust collector produced by Shanlu Heavy Industry overcomes the shortcomings of the insufficient strength of the separation chamber back blowing and the reabsorption of the general pulse dust cleaning and improves the efficiency of the dust cleaning. It has the characteristics of low energy consumption and long service life of filter bag and pulse valve. And Shanlu engineers designed PPC large pulse dust collector and MDC small special purpose dust collector two major series for different customers to choose.


Working principle

The dust-bearing gas enters the dust gas channel from the entrance, and then breaks down into the ash hopper. When the air flow hits the deflector and turns to the air bag room, the coarse particles will fall to the bottom of the ash bucket by inertia, and the fine dust rises with the air flow. When the air flow passes through the filter bag, the dust is blocked on the surface of the filter bag. The clean air is collected into the clean air box through the filter bag mouth, and then discharged into the clean air exhaust duct by the outlet butterfly valve of each room. This type of bag dust collector is used for off-line dust cleaning in separate chambers. Each chamber filter bag is divided into an array with several pieces in each group. With the continuous filtration process, the dust accumulation on the outer surface of the filter bag gradually increases, so that the resistance of the dust collector increases. When the resistance rises to a certain range (or when the timing cleaning is set), the cleaning control system sends a signal. Firstly, the switching valve is closed and the pulse valve is opened. The compressed air is sprayed to each filter bag through the nozzle, so that the filter bag can produce deformation and vibration, so as to achieve the purpose of dust cleaning or set timing dust cleaning. After the end of cleaning, the switching butterfly valve is opened again, and the dust collector enters the filtering state again, which does not interfere with each other, realizing long-term continuous operation and improving the cleaning effect.


Advantages and characteristics

1. High cleaning efficiency, dust no longer adsorption.

2. The injection period is more than 2 times longer than the ordinary pulse.

3. The air source pressure is reduced to 0.3-0.5mpa from 0.5-0.7mpa of conventional type.

4. The service life of filter bag and pulse valve is improved.

5. The filter bag mouth adopts spring tightening structure, convenient disassembly and assembly, good sealing.

6. Ash cleaning system automatically controls ash cleaning and unloading.


Pulse bag dust collector - Product performance parameter table
Model/technical specificationsPPC96-2×5PPC96-2×6PPC96-2×7PPC96-2×8PPC96-2×9PPC96-2×10
Treated air volume (m3/h )57600691208064092160103680115200
Total filtration area ( m3 )96011521344153617281920
Number of dusting chambers (a)101214161820
Bags per room (strip)96
Filter bag count (strip)96011521344153617281920
Filter bag specifications (diameter mm× length mm)Φ130x2450
Filter bag materialChoose according to the nature of smoke
Bag wind speed (m/min )1.0 
Bear negative pressure ( Pa )≤6000
Dust collector resistance ( Pa)<1450
Air leakage rate (% )<3
Dust concentration of inlet gas ( g/Nm3 )<1000
Dust concentration of outlet gas ( g/Nm3)<50
Dust removal efficiency (% )>99.99
Injection pressure ( Mpa )0.5-0.7
Compressed air consumption (Nm3/min )1.2(2.5)1.2(2.5)1.2(3.0)1.5(3.0)1.2(3.0)1.8(3.5)
Rigid impeller feederAccording to the process needs to determine
Screw conveyorAccording to the process needs to determine
Electrical controlMicroPro control
Insulation area ( m2 )175210245280315350
Total amount of equipment (t)21.0 25.229.433.637.842.0 


Pulse bag dust collector - Product performance parameter table
Model/technical performanceDMC18DMC24DMC36DMC48DMC60DMC72DMC84DMC96DMC108DMC120
Filter area (m2)13162736455463728190
Number of filter bags (a)1824364860728496108120
Filter bag specificationΦ130mm×2000mm(Diameter×length)
Operating temperature<120°C
Equipment resistance120~1500Pa
Dust removal efficiency99~99.5%
Inlet dust concentration3~15g/m3
Filtered wind speed1~2m/min
Treated air volume (m3/h)780~15601320~26402040~40802700~54003400~68004080~81604740~94805400~108006120~122406780~13560
Electromagnetic pulse valve (a)3468101214161820
Pulse controllerWMK-3WMK-4WMK-6WMK-8WMK-10WMK-12WMK-14WMK-16WMK-18WMK-20
Pulse width6780~13560
Pulse interval1~40 seconds
Pulse period60~120 seconds
Injection pressure0.5~0.7MPa
Air consumption by injection (m3/min)0.1~0.30.1~0.30.1~0.50.2-0.70.2~0.803~1.00.3~1.20.3~1.30.4~1.60.4~1.7
Solenoid valve power0.750.750.751.11.11.11.11.11.11.1
Weight ( kg )950102013201550160020502580270029003300


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