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What are the application cases of quartz plate sand in the chemical industry?

2024-11-30

The application of quartz plate sand in the chemical industry is becoming increasingly widespread, mainly relying on its physical and chemical properties (such as high temperature resistance, corrosion resistance, chemical stability, and mechanical strength). Here are some typical application cases of quartz plate sand in the chemical industry:

1. Manufacturing of refractory materials

Quartz plate sand is an important raw material in the refractory industry, widely used in the manufacturing of high-temperature furnaces, metallurgical furnaces, boilers and other equipment. Its main function is as a high-temperature resistant aggregate and filler to enhance the thermal stability and compressive strength of the material.

Application case: Used as lining material for steel smelting furnaces and casting furnaces, ensuring that the furnace body will not be damaged due to thermal expansion or high-temperature oxidation at high temperatures.

Key features:

High melting point: Quartz sand has a high melting point and can be used stably at extremely high temperatures.

Chemical stability: Quartz sand is not easily reactive with other chemicals, making it particularly suitable for environments that require high temperature resistance and corrosion resistance.

2. Production of silicate materials

Quartz sand is one of the key raw materials for producing silicate materials such as cement and glass. In the process of cement production, quartz sand serves as the main source of silicon, providing the necessary silicon element for cement production.

Application case: In the production of Portland cement, quartz sand is used to make formulas for calcium silicate and other cement chemical components.

Key features:

Provide silicon source: Quartz sand, as the main raw material for the production of Portland cement, participates in the chemical reaction of cement, promoting its hardening and stability.

Enhance the strength and durability of cement.

3. Chemical catalyst carrier

Quartz sand has excellent mechanical strength and chemical stability, and is commonly used as a carrier for chemical catalysts. As a catalyst carrier, quartz sand can provide a large specific surface area for chemical reactions and maintain the stability of the catalyst.

Application case: In the production of petrochemicals and fine chemicals, quartz sand is used as a carrier for catalytic cracking reactions, helping to promote the decomposition and conversion of oil products.

Key features:

High surface area: Quartz sand can provide sufficient surface area for catalyst adhesion, enhancing catalytic effect.

High stability: Quartz sand will not react with chemicals during the reaction process, maintaining the activity of the catalyst.

4. Production of silicone and silicon dioxide

Quartz sand is the main raw material for producing silica gel and silicon dioxide. Silicone is widely used in various fields such as adsorbents, desiccants, catalysts, etc; Silicon dioxide is widely used in industries such as coatings, adhesives, and rubber.

Application case: In industries such as chemical, pharmaceutical, food processing, and oil and gas extraction, silica and silica gel produced from quartz sand are used for adsorption, filtration, drying, catalysis, and other fields.

Key features:

High purity: After fine processing, quartz sand can obtain high-purity silicon dioxide to meet the needs of various chemical reactions.

Multifunctionality: Silicon dioxide and silica gel are widely used as adsorbents and catalysts in industries such as chemical engineering, environmental protection, and energy.

5. Manufacturing of electronic chemicals

After high-purity treatment, quartz plate sand can be used to manufacture electronic chemicals, such as optoelectronic materials, electronic device packaging materials, etc. Due to its extremely high chemical purity and stability, quartz sand has a wide range of applications in the electronics industry.

Application case: Quartz sand is used as the basic raw material for electronic grade materials in integrated circuit (IC) manufacturing, fiber optic production, and LED packaging material production.

Key features:

High purity: After purification, quartz sand can meet the requirements of electronic grade, ensuring the quality of electronic products during the manufacturing process.

Low impurity content: High purity quartz sand is crucial for the stability of electronic chemicals, as it can avoid introducing impurities into electronic products.

6. Production of Silane Compounds

Silane compounds are a type of chemical produced by the reaction of silicon with hydrogen, chlorine, nitrogen, and other elements. They are widely used in fields such as electronics, optoelectronics, solar energy, and coatings. Quartz sand provides a silicon source for the synthesis of silane compounds.

Application case: Quartz sand is used as an important raw material for synthesis reactions in the production of organic silicon materials, silane crosslinking agents, silane coupling agents and other chemicals.

Key features:

High silicon content: Quartz sand is rich in silicon element, which serves as a key raw material for the synthesis of silane compounds.

Chemical stability: Quartz sand is not easily decomposed during the reaction process, which can ensure the stability and efficiency of the synthesis process.

7. Environmentally friendly catalysts

Quartz sand is also used in the production of environmentally friendly catalysts, especially in waste gas treatment, sewage purification, and industrial waste recycling. Quartz sand has excellent performance as a carrier. For example, quartz sand can be used as a carrier for activated carbon to help remove harmful substances from exhaust gases.

Application case: Quartz sand is used as a catalyst carrier to reduce harmful gas emissions in fields such as automobile exhaust treatment and factory exhaust gas treatment.

Key features:

Excellent adsorption performance: Quartz sand can adsorb and fix pollutants, improving the efficiency of catalysts.

Long term stability: Quartz sand, as a catalyst carrier, is not easily corroded or damaged and can be used for a long time.

8. Manufacturing of oilfield chemicals

Quartz sand, as a high-temperature resistant and chemically stable material, is widely used in the production of oilfield chemicals, especially in the preparation process of hydraulic fracturing fluids. Quartz sand is used as a supporting agent to help maintain open fractures and improve oil and gas extraction efficiency.

Application case: In the process of oil and gas extraction, quartz sand is used as a proppant in fracturing fluid to keep cracks open, thereby increasing the production of oil and natural gas.

Key features:

High strength: Quartz particles are uniformly sized and hard, capable of maintaining support under high pressure.

Chemical stability: Quartz sand does not react in chemical liquids, ensuring the safety and effectiveness of hydraulic fracturing processes.


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