The following are the detailed steps for handling the deviation fault of
quartz sand conveyor belt:
Shutdown and ensure safety
Immediately stop the conveyor belt operation, cut off the power supply,
ensure the safety of the operating area, and avoid personal injury.
preliminary inspection
Observe the overall operation of the conveyor belt and confirm the severity
of the deviation phenomenon.
Check if there is any obvious physical damage to the conveyor belt, such as
belt cracks, fractures, or wear.
Check the guiding device
Check whether the guide roller and side guide roller are symmetrical, firmly
installed, and whether there is wear or deformation.
Confirm if the guiding device is adjusted properly, improper adjustment may
cause the belt to deviate from the center.
Check the tension of the belt
Check if the belt tension is appropriate: too loose can cause the belt to
deviate, while too tight may accelerate wear.
Adjust the tension device according to the equipment manual to ensure that
the belt is in the appropriate tension state.
Check the support frame and installation position
Check if the support frame of the conveyor belt is stable, loose or
deformed.
Ensure that the conveyor belt is installed smoothly and without tilting.
Adjust direction and position
According to the inspection results, adjust the position of the guide drum or
side guide device appropriately to keep the belt running in the center
position.
If necessary, the position of the belt in the guide device can be manually
adjusted to ensure smooth operation.
Replace damaged components
For components found to be severely worn or damaged (such as guide rollers,
belts, support frames, etc.), replace them in a timely manner to ensure the
normal operation of the equipment.
Trial operation testing
After adjusting and replacing the components, restart the conveyor belt and
observe its operating status.
Monitor whether the belt still deviates and ensure that the adjustment
achieves the expected effect.
Recording and preventive measures
Record the cause, handling process, and results of deviation faults, and
establish maintenance records.
Develop preventive measures based on the cause of the malfunction, such as
regular inspection of the guiding device, adjustment of belt tension,
maintenance of the support frame, etc., to prevent similar problems from
happening again.
Through the above steps, the problem of quartz sand conveyor belt deviation
can be effectively solved, ensuring stable operation of the production line and
improving the service life of the equipment.