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What are the common wear problems and solutions in the production of quartz sheet sand?

2024-01-20

During the production of quartz sheet sand, wear problems may affect production efficiency and equipment life. Here are some common wear problems and how to solve them:


1. Abrasive machine wear:


- Problem: The main parts of the grinding machine, such as the grinding wheel, the grinding wheel, etc., may wear, affecting the grinding effect.


- Solution: Regularly check the key parts of the grinding machine, timely replacement and maintenance. Choose parts of the sander with better wear resistance to extend the service life.


2. Vibration screen wear:


- Problem: The screen of the vibrating screen may be worn and broken due to prolonged vibration and friction of particles.


- Solution: Check the screen of the vibrating screen regularly, and replace it in time if it is found to be worn or damaged. Reasonable selection of screen material, so that it has better wear resistance.


3. Conveying equipment wear:


- Problem: Conveyor belts and barrels of conveyor equipment such as belt conveyors, bucket elevators, etc., are vulnerable to particle wear.


- Solution: Check the key parts of the conveying equipment regularly and replace the parts with serious wear. Use conveyor belts and drums with good wear resistance to extend service life.


4. Scrubbing machine wear:


- Problem: The scrubbing board and scrubbing device of the scrubbing machine may be worn due to the friction of particles.


- Solution: Check the key parts of the scrubbing machine regularly and replace the worn scrubbing board in time. The scrub board is made of high wear-resistant material to improve wear resistance.


5. Equipment seal wear:


- Problem: The sealing part of the equipment, such as the bearing seal, the equipment connection part, may be worn due to the friction of the particles.


- Solution: Check the sealing part of the equipment regularly and replace the worn seals. Use highly wear-resistant materials or add lubricants to reduce wear.


6. Grinding machine cooling system wear:


- Problem: Parts such as pipes and pumps in the cooling system of the sander may be worn due to the impact and friction of particles.


- Solution: Check the key parts of the cooling system regularly and replace the worn parts. Use wear-resistant materials or add cooling water filter to reduce wear.


These solutions can be adjusted and optimized according to the specific situation and equipment type, and the key is to carry out regular equipment maintenance and inspection to detect and deal with potential wear problems in a timely manner.


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